After the purchase of the insulating glass production line, as long as the maintenance is strengthened at ordinary times, there will generally be no major problems. Even if there are problems, the manufacturer also has after-sales service as a guarantee. However, since the customer is using it during the production process, it is impossible to go to the manufacturer for everything, so it is important to know under what circumstances the insulating glass production line needs to be repaired:
1. Whether the basic parts are seriously worn
If the serious wear of basic parts such as machine bed guide rail, spindle and bearing occurs during the use of insulating glass production line, which has a great impact on the working accuracy of mechanical equipment of insulating glass production line, it is necessary to consider replacing basic parts in this case, and vice versa.
2. Factors affecting equipment operation and production found in time during maintenance
For example, whether the transmission roller bearings, brush roller bearings, transmission bearings, sprockets and gears of the transmission system operate normally or abnormally during normal maintenance; Whether the water nozzle of the waterway system is blocked due to quality problems; Whether the filter and oil mist in the air circuit system have quality problems, whether the fan can rotate normally, etc. if these factors have product quality problems, they will affect the normal operation of the equipment, so they should be found and repaired in time.
3. Whether the equipment of each link of the insulating glass production line (glass edging machine, glass cleaning machine, etc.) operates normally
The normal operation of these equipment can ensure the normal production of the insulating glass production line. At ordinary times, we should strengthen the monitoring of the equipment, such as whether the voltage is stable and whether it can meet the normal use standard, especially for the insulating glass equipment that has been used for 1-2 years and has passed the warranty period, we should strengthen the maintenance and repair.
4. The safety requirements of the replaced parts shall be considered, and the wear conditions of the parts shall be analyzed from the strength and stiffness of the parts
For example, the wear of some parts rises sharply, which destroys the normal matching, meshing and transmission, increases the calorific value greatly, the lubrication is abnormal, the surface is resistant to damage, bites or breaks, or the surface hardening layer of parts is worn off or peeled, the matching clearance is too large, the surface is strained, and the fatigue denudation is serious, which should be replaced in time.
5. In addition to the above factors, maintenance should also consider whether replacement is urgently needed from the perspective of economic benefits
The service life of replacement parts should be considered in the maintenance of insulating glass production line. If it is allowed to repair after the event, the parts can be used to their service life limit; If a repair interval cannot be maintained, but the replacement and disassembly labor is large, the shutdown loss is large, the production is greatly affected, and there is no substitute parts, it shall be replaced in time.